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? 2003 microchip technology inc. ds21401c tc64x/tc64xb fan control demo board user?s guide m
ds21401c-page ii ? 2003 microchip technology inc. information contained in this publication regarding device applications and the like is intended through suggestion only and may be superseded by updates. it is your responsibility to ensure that your application meets with your specifications. no representation or warranty is given and no liability is assumed by microchip technology incorporated with respect to the accuracy or use of such information, or infringement of patents or other intellectual property rights arising from such use or otherwise. use of microchip?s products as critical components in life support systems is not authorized except with express written approval by microchip. no licenses are conveyed, implicitly or otherwise, under any intellectual property rights. trademarks the microchip name and logo, the microchip logo, accuron, dspic, k ee l oq , mplab, pic, picmicro, picstart, pro mate and powersmart are registered trademarks of microchip technology incorporated in the u.s.a. and other countries. amplab, filterlab, micro id , mxdev, mxlab, picmaster, seeval and the embedded control solutions company are registered trademarks of microchip technology incorporated in the u.s.a. application maestro, dspicdem, dspicdem.net, ecan, economonitor, fansense, flexrom, fuzzylab, in-circuit serial programming, icsp, icepic, microport, migratable memory, mpasm, mplib, mplink, mpsim, pickit, picdem, picdem.net, powercal, powerinfo, powermate, powertool, rflab, rfpic, select mode, smartsensor, smartshunt, smarttel and total endurance are trademarks of microchip technology incorporated in the u.s.a. and other countries. serialized quick turn programming (sqtp) is a service mark of microchip technology incorporated in the u.s.a. all other trademarks mentioned herein are property of their respective companies. ? 2003, microchip technology incorporated, printed in the u.s.a., all rights reserved. printed on recycled paper. note the following details of the code protection feature on microchip devices: ? microchip products meet the specification contained in their particular microchip data sheet. ? microchip believes that its family of products is one of the most secure families of its kind on the market today, when used i n the intended manner and under normal conditions. ? there are dishonest and possibly illegal methods used to breach the code protection feature. all of these methods, to our knowledge, require using the microchip products in a manner outside the operating specifications contained in microchip's data sheets. most likely, the person doing so is engaged in theft of intellectual property. ? microchip is willing to work with the customer who is concerned about the integrity of their code. ? neither microchip nor any other semiconductor manufacturer can guarantee the security of their code. code protection does not mean that we are guaranteeing the product as ?unbreakable.? code protection is constantly evolving. we at microchip are committed to continuously improving the code protection features of our products. attempts to break microchip?s code protection feature may be a violation of the digital millennium copyright act. if such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that act. microchip received qs-9000 quality system certification for its worldwide headquarters, design and wafer fabrication facilities in chandler and tempe, arizona in july 1999 and mountain view, california in march 2002. the company?s quality system processes and procedures are qs-9000 compliant for its picmicro ? 8-bit mcus, k ee l oq ? code hopping devices, serial eeproms, microperipherals, non-volatile memory and analog products. in addition, microchip?s quality system for the design and manufacture of development systems is iso 9001 certified.
m tc64x/tc64xb fan control demo board user?s guide ? 2003 microchip technology inc. ds21401c-page iii table of contents chapter 1. general information 1.1 introduction ..................................................................................................... 1 1.2 tc64x/tc64xb fan control demo board ..................................................... 2 1.3 reference documents .................................................................................... 4 chapter 2. getting started 2.1 tc64x/tc64xb fan control demo board typical module configurations ....................................................................... 5 2.2 system connection for +5v operation .......................................................... 6 appendix a. board layout and schematic a.1 introduction ..................................................................................................... 7 a.2 board layout and schematic ......................................................................... 7 appendix b. bill-of-materials (bom) b.1 demo board components ............................................................................. 9 worldwide sales and service ............................................................................................. 10
tc64x/tc64xb fan control demo board user?s guide ds21401c-page iv ? 2003 microchip technology inc. notes:
m tc64x/tc64xb fan control demo board user?s guide ? 2003 microchip technology inc. ds21401c-page 1 chapter 1. general information 1.1 introduction thank you for purchasing the tc64x/tc64xb fan control demo board from microchip technology inc. the tc64x/tc64xb fan control demo board allows the user to quickly prototype fan control circuits based on microchip?s pulse width modulation (pwm) fan control integrated circuits. these devices will be referred to as tc64x in this document: ?tc642 ?tc646 ?tc647 ?tc648 ?tc649 these devices will be referred to as tc64xb in this document: ?TC642B ?tc646b ?tc647b ?tc648b ?tc649b a versatile sensor input and output driver circuitry allows the fan control module to be used with virtually any brushless dc fan and standard thermistor. an optional led status indicator gives a visual indication of a fan fault (stalled, open or unconnected fan) or an overtemperature condition. the tc64x/tc64xb fan control demo board has the following features: 1. complete implementation of tc64x or tc64xb fan control circuitry on a 1.5" x 2.0" board 2. works with standard thermistors 3. temperature-proportional fan speed control 4. overtemperature fault detection 5. fan fault detection 6. installs directly into user's end equipment 7. speeds up prototyp ing, system dev elopment and system thermal characterization
tc64x/tc64xb fan control demo board user?s guide ds21401c-page 2 ? 2003 microchip technology inc. 1.2 the tc64x/tc64xb fan control demo board the tc64x/tc64xb fan control demo board (figure 1-1) measures only 1.5? x 2.0?, allowing direct installation to the user?s end equipment for system evaluation. it uses through-hole components for easy assembly and evaluation. the kit is shipped with the following items: 1. tc64x/tc64xb fan control demo board 2. demo and evaluation kit software and documentation cd, ds51306 the cdrom contains: ? device data sheets ? tc64x/tc64xb fan control demo board user?s guide, ds21401 3. sample devices: the components that are populated on the tc64x/tc64xb fan control demo board are listed in table b-1 of the appendix b section. if any component is damaged or missing, please contact your nearest microchip sales office, listed on the back of this publication. device part number pdip soic TC642B TC642B epa TC642B eoa tc646b tc646b epa tc646b eoa tc647 tc647 vpa tc647 voa tc647b tc647b epa tc647b eoa tc648 tc648 vpa tc648 voa tc648b tc648b epa tc648b eoa tc649 tc649 vpa tc649 voa tc649b tc649b epa tc649b eoa
general information ? 2003 microchip technology inc. ds21401c-page 3 1.3 reference documents the following is recommended reading: ? technical library cd-rom, ds00161 ? analog & interface families data book 2002 , ds00207 ? 2002 technical documentation analog & interface product families cd-rom, ds51205 ? an768, ?redundant fan systems using the tc642 fan manager? , ds00768, microchip technology inc., 2002 ? an770, ?linear voltage fan speed control using microchip?s tc64x family? , ds00770, microchip technology inc., 2003 ? an771, ?suppressing acoustic noise in pulse width modulation (pwm) fan speed control systems ?, ds00771, microchip technology inc., 2003 ? an772, ?speed error in pulse width modulation (pwm) fan control systems ?, ds00772, microchip technology inc., 2003 tc642 fan speed control module for tc64x family sell sheet, ds51251 other reference documents may be obtained by contacting your nearest microchip sales office (listed on the back of this document). the microchip web site (www/microchip.com) al so contains a wealth of documentation. individual data sheets, application notes, tutorials and user?s guides are all available for easy download.
tc64x/tc64xb fan control demo board user?s guide ds21401c-page 4 ? 2003 microchip technology inc. notes:
m tc64x/tc64xb fan control demo board user?s guide ? 2003 microchip technology inc. ds21401c-page 5 chapter 2. getting started this chapter describes the tc64x/tc64xb fan control demo board?s configuration, how it functions and lists typical fan demo board operating configurations for fan applications. 2.1 tc64x/tc64xb fan control demo board typical module configurations 2.1.1 using bipolar driver transistors all component selections should be made based on the information provided in the applications section of the tc64x and tc64xb data sheets. table 2-1 lists typical fan module operating configurations for 12v fan applications. these are provided as a guide only. the values in the table assume the use of low-cost, bipolar transistors, such as 2n2222a, unless stated otherwise. table 2-1: suggested output driver/current sense values vs. fan current fan motors of 50 ma to 150 ma can be driven using the single transistor driver configuration (i.e., q 3 installed; q 1 and q 2 not installed). fans having a motor current of 200 ma may be driven using either the single transistor or darlington configurations. if a single transistor is used, care must be taken to select a transistor having a minimum h fe of at least 50 to ensure the minimum output current specification (5 ma) of the tc64x and tc64xb devices is sufficient to saturate the transistor when it is conducting the full fan current. full speed fan current darlington pair (q 1 , q 2 ) single transistor (q 3 ) r 5 ( ? ) r 6 ( ? ) 50 ma ? x 2.4 k 9.1 100 ma ? x 1.1 k 4.7 150 ma ? x 750 3.0 200 ma ? x 620 2.4 200 ma x ? 5.6 k 2.4 250 ma x ? 4.7 k 2.0 300 ma x ? 3.9 k 1.8 350 ma x ? 3.3 k 1.5 400 ma x ? 3.0 k 1.3 450 ma x ? 2.4 k 1.2
tc64x/tc64xb fan control demo board user?s guide ds21401c-page 6 ? 2003 microchip technology inc. 2.1.2 using logic level mosfets substituting a logic level mosfet for q 3 (such as a bs170) results in lower system voltage losses and significantly reduces output loading on the tc64x and tc64xb devices. the low r dson of the mosfet (1 ? in the case of the bs170) enables it to be used instead of the darlington configuration in high-current fan applications. refer to the applications section of the tc64x and tc64xb data sheets for details. population options for single transistor output drivers (using either mosfet or bipolar transistor) and the two transistor (dar lington) stage are shown in figure 2-1. figure 2-1: output driver configuration options 2.2 system connection for +5v operation figure 2-2 shows typical wiring connections to the fan control module. the fan operating voltage is +12v, while the fan control module operates from a supply voltage of +5v. a ntc thermistor connects from the sensor input of the fan control module to v dd . fan control module resistors r 1 and r 2 (see figure a-2), in conjunction with characteristics of the ntc thermistor, determine the fan speed versus the temperature profile of the system. figure 2-2: typical wiring connections to fan module for +12v fan and +5v module supply c 7 q 1 r 5 q 3 c b e q 2 c 7 q 1 q 3 reverse orientation of q 3 and jumper r 5 q 2 c 7 q 1 r 5 q 3 q 2 d g s c b e c b e 7 r 5 r 6 to fa n (?) q 1 q 2 7 jumper r 5 r 6 q 3 (bs170) q 1 , q 2 = 2n2222a 7 r 5 r 6 to f a n ( ? ) to fa n (? ) q 3 (2n2222a) r 5 v dd tc64x/tc64xb demo fan control module power supply sensor v as /v min fault system shutdown ntc thermistor fan fan(?) gnd +5v +12v gnd +
m tc64x/tc64xb fan control demo board user?s guide ? 2003 microchip technology inc. ds21401c-page 7 appendix a. board layout and schematic a.1 introduction this appendix contains general information concerning the layout, schematic and components for the tc64x/tc64xb fan control demo board. a.2 board layout and schematic figure a-1 depicts the layout for the tc64x/tc64xb fan control demo board. figure a-2 shows the schematic for the tc64x/tc64xb fan control module. figure a-1: tc64x/tc64xb fan control demo board layout v dd c 1 c 7 c 4 c 3 c 8 c 2 q 1 q 4 + v as /v min sensor gnd fan (?) fault + + c 5 u1 c 6 r 3 r 1 r 5 r 6 r 8 r 4 r 2 r 7 q 3 q 2 led 6-32 drill (4) additional pads in series with i.c. pins and board input connections
tc64x/tc64xb fan control demo board user?s guide ds21401c-page 8 ? 2003 microchip technology inc. figure a-2: tc64x/tc64xb fan control demo board schematic fault sense r 1 r 2 r 3 r 4 gnd gnd test point v dd v dd 8 1 3 2 4 5 7 6 v in v as /v min v as /v min sensor input v out v out c 6 0.1 f c 2 0.01 f r 5 r 6 r 8 470 ? c 4 c f tc64x u1 fault q 4 2n3906 q 3 q 1 q 2 r 7 1.2 k ? fault led optional c 3 0.01 f c 1 10 f c 7 0.47 f - 1 f (optional) c 8 0.01 f tc64xb
m tc64x/tc64xb fan control demo board user?s guide ? 2003 microchip technology inc. ds21401c-page 9 appendix b. bill-of-materials (bom) b.1 demo board components table b-1 lists typical components and the associated values that comprise the tc64x/tc64xb fan control demo board. table b-1: fan control module components list component typical value comments c 1 10 f radial electrolytic capacitor power supply filter. c 2 0.01 f ceramic disk capacitor bypass capacitor. c 3 0.01 f ceramic disk capacitor bypass capacitor. c 4 1.0 f ceramic capacitor pwm capacitor. typical value is 1.0 f (pwm frequency of 30 hz). c 5 not used ? c 6 0.1 f ceramic disk capacitor sense input coupling capacitor. c 7 0.47 f to 1 f radial electrolytic capacitor fan acoustic noise suppression capacitor. (optional) c 8 0.01 f ceramic disk capacitor bypass capacitor. led 10 ma miniature led led lights when fault output is low (active). (optional) q 1 , q 2 2n2222a npn transistor darlington pair output option. if used, q3 location must be left open. q 3 see applications section of tc64x and tc64xb data sheets. single transistor output option. can be bipolar transistor or logic level mosfet (depending on cost constraints and fan current). if used, q 1 and q 2 locations must be left open. q 4 2n3906 (or equivalent) pnp transistor led driver transistor (optional). r 1 , r 2 see the applications section of the tc64x and tc64xb data sheets. value depends on the type of sensor used and the desired fan speed vs. temperature profile. r 3 , r 4 see the applications section of the tc64x and tc64xb data sheets. value depends on the desired minimum fan speed setting (tc642/2b, tc647/7b) or auto-shutdown temperature (tc646/6b, tc648/8b, tc649/9b). r 5 see the applications section of the tc64x and tc64xb data sheets. base current limiting resistor. value depends on the type of fan and driver used. typical values appear in table b-1. r 6 see applications section of the tc64x and tc64xb data sheets. fan current sensing resistor. value depends on full-speed fan current. typical values are shown in table b-1. r 7 1.2 k ? , 1/4 watt, 5% resistor led drive transistor base resistor (optional). r 8 470 ?, 1/4 watt, 5% resistor led drive transistor series-limiting resistor (optional). u 1 tc642/b, tc646/b, tc647/b, tc648/b or tc649/b fan control devices
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